KAIST achieves over 95% high-purity CO₂ capture using only smartphone charging power
Direct Air Capture (DAC) is a technology that filters out carbon dioxide present in the atmosphere at extremely low concentrations (below 400 ppm). The KAIST research team has now succeeded in capturing over 95% high-purity carbon dioxide using only low power at the level of smartphone charging voltage (3V), without hot steam or complex facilities. While high energy cost has been the biggest obstacle for conventional DAC technologies, this study is regarded as a breakthrough demonstrating real commercialization potential. Overseas patent applications have already been filed, and because it can be easily linked with renewable energy such as solar and wind power, the technology is being highlighted as a “game changer” for accelerating the transition to carbon-neutral processes.
KAIST (President Kwang Hyung Lee) announced on the 25th of August that Professor Dong-Yeun Koh’s research team from the Department of Chemical and Biomolecular Engineering, in collaboration with Professor T. Alan Hatton’s group at MIT’s Department of Chemical Engineering, has developed the world’s first ultra-efficient e-DAC (Electrified Direct Air Capture) technology based on conductive silver nanofibers.
Conventional DAC processes required high-temperature steam (over 100℃) in the regeneration stage, where absorbed or adsorbed carbon dioxide is separated again. This process consumes about 70% of the total energy, making energy efficiency crucial, and requires complex heat-exchange systems, which makes cost reduction difficult. The joint research team, led by KAIST, solved this problem with “fibers that heat themselves electrically,” adopting Joule heating, a method that generates heat by directly passing electricity through fibers, similar to an electric blanket. By heating only where needed without an external heat source, energy loss was drastically reduced.
This technology can rapidly heat fibers to 110℃ within 80 seconds with only 3V—the energy level of smartphone charging. This shortens adsorption–desorption cycles dramatically even in low-power environments, while reducing unnecessary heat loss by about 20% compared to existing technologies.
The core of this research was not just making conductive fibers, but realizing a “breathable conductive coating” that achieves both “electrical conductivity” and “gas diffusion.”
The team uniformly coated porous fiber surfaces with a composite of silver nanowires and nanoparticles, forming a layer about 3 micrometers (µm) thick—much thinner than a human hair. This “3D continuous porous structure” allowed excellent electrical conductivity while securing pathways for CO₂ molecules to move smoothly into the fibers, enabling uniform, rapid heating and efficient CO₂ capture simultaneously.
Furthermore, when multiple fibers were modularized and connected in parallel, the total resistance dropped below 1 ohm (Ω), proving scalability to large-scale systems. The team succeeded in recovering over 95% high-purity CO₂ under real atmospheric conditions.
This achievement was the result of five years of in-depth research since 2020. Remarkably, in late 2022, long before the paper’s publication, the core technology had already been filed for PCT and domestic/international patents (WO2023068651A1, countries entered: US, EP, JP, AU, CN), securing foundational intellectual property rights. This indicates that the technology is not only highly advanced but also developed with practical commercialization in mind beyond the laboratory level.
The biggest innovation of this technology is that it runs solely on electricity, making it very easy to integrate with renewable energy sources such as solar and wind. It perfectly matches the needs of global companies that have declared RE100 and seek carbon-neutral process transitions.
Professor Dong-Yeun Koh of KAIST said, “Direct Air Capture (DAC) is not just a technology for reducing carbon dioxide emissions, but a key means of achieving ‘negative emissions’ by purifying the air itself. The conductive fiber-based DAC technology we developed can be applied not only to industrial sites but also to urban systems, significantly contributing to Korea’s leap as a leading nation in future DAC technologies.”
This study was led by Young Hun Lee (PhD, 2023 graduate of KAIST; currently at MIT Department of Chemical Engineering) and co-first-authored by Jung Hun Lee and Hwajoo Joo (MIT, Department of Chemical Engineering). The results were published online on August 1, 2025, in Advanced Materials, one of the world’s leading journals in materials science, and in recognition of its excellence, the work was also selected for the Front Inside Cover.
※ Paper title: “Design of Electrified Fiber Sorbents for Direct Air Capture with Electrically-Driven Temperature Vacuum Swing Adsorption”
※ DOI: https://doi.org/10.1002/adma.202504542
This study was supported by the Aramco–KAIST CO₂ Research Center and the National Research Foundation of Korea with funding from the Ministry of Science and ICT (No. RS-2023-00259416, DACU Source Technology Development Project).
KAIST to Host the ‘6th Emerging Materials Symposium’
KAIST (President Kwang Hyung Lee) announced on the 22nd of August that it will host the 6th KAIST Emerging Materials Symposium on the 26th in the Meta Convergence Hall (W13) on its main Daejeon campus, to explore the latest research trends in next-generation promising nanomaterials and discuss future visions.
Launched in 2020, this symposium marks its sixth year and has established itself as KAIST’s flagship academic event by inviting world-renowned scholars on next-generation materials to share groundbreaking achievements.
The event will feature six speakers from four prestigious overseas universities—the Massachusetts Institute of Technology (MIT), Yale University, UCLA, and Drexel University—providing an overview of cutting-edge global research trends in emerging materials, while also showcasing KAIST’s representative achievements.
Notably, Professor Yury Gogotsi of Drexel University, who gained global recognition for the pioneering development of MXene—an emerging material attracting attention for its high electrical conductivity and electromagnetic shielding capability—will deliver a lecture titled “The Future of MXene.”
In the session “Global Frontier in MIT,” three MIT professors will present the institute’s leading research: ▴Professor Ju Li, an authority on AI-robotics-based materials synthesis, ▴Professor Martin Z. Bazant, an expert in the fields of electrochemistry and electronic transport dynamics, and ▴Professor Jeehwan Kim, a leading researcher tackling the limitations of silicon wafer-based semiconductor manufacturing.
In the session “Emerging Materials and New Possibilities,” ▴Professor Yury Gogotsi of Drexel University, ▴Professor Liangbing Hu of Yale University, a pioneer in nanoparticle synthesis through rapid high-temperature thermal processing, and ▴Professor Jun Chen of UCLA, a key researcher in bioelectronic materials using multifunctional flexible materials, will present the development of core emerging materials and future directions.
Additionally, six professors from KAIST’s Department of Materials Science and Engineering will lead the session “KAIST’s MSE Entrepreneurial Spirit” where they will share the process of founding startups based on KAIST’s advanced materials technologies and how nanomaterials have taken root as foundational industries.
The session will include: ▴Professor Il-Doo Kim, founder of the nanofiber and colorimetric gas sensor company IDKLAB; ▴Professor Kibeom Kang, CEO of TDS Innovation, a company specializing in precursors and equipment for 2D material synthesis; ▴Professor Yeonsik Jeong, co-founder of Pico Foundry, a company producing SERS chips; ▴Professor Sang Wook Kim, founder of Materials Creation, which develops products based on high-quality graphene oxide; ▴Professor Jaebeom Jang, founder of Flashomic Inc., a leader in the commercialization of high-speed multiplexed protein imaging technology; and ▴Professor Steve Park, co-CEO of Aldaver, a company developing artificial cadavers (practice organs) that fully replicate the human body. They will each share their entrepreneurial cases, offering vivid lectures on the journey of scientific technologies into the marketplace.
The symposium will also feature a tour of the automated research lab at the Top-Tier KAIST-MIT Future Energy Initiative Research Center, jointly established by KAIST and MIT. The center, designed to build an AI-robotics-based autonomous research laboratory for the rapid development and application of advanced energy materials to help solve the global climate crisis, will operate for ten years. Overseas scholars will also be given an inside look at research and development using automated infrastructure, with discussions to follow on upcoming international collaborations.
Professor Il-Doo Kim of KAIST’s Department of Materials Science and Engineering, who organized the event, emphasized, “This symposium, featuring six global scholars and six KAIST entrepreneurial professors, will be a valuable opportunity to instill an international perspective and entrepreneurial mindset in students. It will also mark a turning point in KAIST’s innovative materials research and international collaborative research network.”
As part of the program, on Wednesday the 27th, KAIST will hold academic exchange sessions with overseas scholars. These will include discussions on international joint research, as well as sessions where KAIST students and early-career researchers can present their work and interact, opening opportunities for future collaborations.
The 6th KAIST Emerging Materials Symposium is open free of charge to all researchers interested in the latest research trends in chemistry, physics, biology, and materials science-related engineering fields.
Participation on the 26th will be available through on-site registration without prior application. Further details are available on the KAIST Department of Materials Science and Engineering EMS website (https://mse.kaist.ac.kr/index.php?mid=MSE_EMS).
Material Innovation Realized with Robotic Arms and AI, Without Human Researchers
<(From Left) M.S candidate Dongwoo Kim from KAIST, Ph.D candidate Hyun-Gi Lee from KAIST, Intern Yeham Kang from KAIST, M.S candidate Seongjae Bae from KAIST, Professor Dong-Hwa Seo from KAIST, (From top right, from left) Senior Researcher Inchul Park from POSCO Holdings, Senior Researcher Jung Woo Park, senior researcher from POSCO Holdings>
A joint research team from industry and academia in Korea has successfully developed an autonomous lab that uses AI and automation to create new cathode materials for secondary batteries. This system operates without human intervention, drastically reducing researcher labor and cutting the material discovery period by 93%.
* Autonomous Lab: A platform that autonomously designs, conducts, and analyzes experiments to find the optimal material.
KAIST (President Kwang Hyung Lee) announced on the 3rd of August that the research team led by Professor Dong-Hwa Seo of the Department of Materials Science and Engineering, in collaboration with the team of LIB Materials Research Center in Energy Materials R&D Laboratories at POSCO Holdings' POSCO N.EX.T Hub (Director Ki Soo Kim), built the lab to explore cathode materials using AI and automation technology.
Developing secondary battery cathode materials is a labor-intensive and time-consuming process for skilled researchers. It involves extensive exploration of various compositions and experimental variables through weighing, transporting, mixing, sintering*, and analyzing samples.
* Sintering: A process in which powder particles are heated to form a single solid mass through thermal activation.
The research team's autonomous lab combines an automated system with an AI model. The system handles all experimental steps—weighing, mixing, pelletizing, sintering, and analysis—without human interference. The AI model then interprets the data, learns from it, and selects the best candidates for the next experiment.
<Figure 1. Outline of the Anode Material Autonomous Exploration Laboratory>
To increase efficiency, the team designed the automation system with separate modules for each process, which are managed by a central robotic arm. This modular approach reduces the system's reliance on the robotic arm.
The team also significantly improved the synthesis speed by using a new high-speed sintering method, which is 50 times faster than the conventional low-speed method. This allows the autonomous lab to acquire 12 times more material data compared to traditional, researcher-led experiments.
<Figure 2. Synthesis of Cathode Material Using a High-Speed Sintering Device>
The vast amount of data collected is automatically interpreted by the AI model to extract information such as synthesized phases and impurity ratios. This data is systematically stored to create a high-quality database, which then serves as training data for an optimization AI model. This creates a closed-loop experimental system that recommends the next cathode composition and synthesis conditions for the automated system.
* Closed-loop experimental system: A system that independently performs all experimental processes without researcher intervention.
Operating this intelligent automation system 24 hours a day can secure more than 12 times the experimental data and shorten material discovery time by 93%. For a project requiring 500 experiments, the system can complete the work in about 6 days, whereas a traditional researcher-led approach would take 84 days.
During development, POSCO Holdings team managed the overall project planning, reviewed the platform design, and co-developed the partial module design and AI-based experimental model. The KAIST team, led by Professor Dong-hwa Seo, was responsible for the actual system implementation and operation, including platform design, module fabrication, algorithm creation, and system verification and improvement.
Professor Dong-Hwa Seo of KAIST stated that this system is a solution to the decrease in research personnel due to the low birth rate in Korea. He expects it will enhance global competitiveness by accelerating secondary battery material development through the acquisition of high-quality data.
<Figure 3. Exterior View (Side) of the Cathode Material Autonomous Exploration Laboratory>
POSCO N.EX.T Hub plans to apply an upgraded version of this autonomous lab to its own research facilities after 2026 to dramatically speed up next-generation secondary battery material development. They are planning further developments to enhance the system's stability and scalability, and hope this industry-academia collaboration will serve as a model for using innovative technology in real-world R&D.
<Figure 4. Exterior View (Front) of the Cathode Material Autonomous Exploration Laboratory>
The research was spearheaded by Ph.D. student Hyun-Gi Lee, along with master's students Seongjae Bae and Dongwoo Kim from Professor Dong-Hwa Seo’s lab at KAIST. Senior researchers Jung Woo Park and Inchul Park from LIB Materials Research Center of POSCO N.EX.T Hub's Energy Materials R&D Laboratories (Director Jeongjin Hong) also participated.
KAIST Ushers in Era of Predicting ‘Optimal Alloys’ Using AI, Without High-Temperature Experiments
<Picture1.(From Left) Prof. Seungbum Hong, Ph.D candidate Youngwoo Choi>
Steel alloys used in automobiles and machinery parts are typically manufactured through a melting process at high temperatures. The phenomenon where the components remain unchanged during melting is called “congruent melting.” KAIST researchers have now addressed this process—traditionally only possible through high-temperature experiments—using artificial intelligence (AI). This study draws attention as it proposes a new direction for future alloy development by predicting in advance how well alloy components will mix during melting, a long-standing challenge in the field.
KAIST (President Kwang Hyung Lee) announced on the 14th of July that Professor Seungbum Hong’s research team from the Department of Materials Science and Engineering, in international collaboration with Professor Chris Wolverton’s group at Northwestern University, has developed a high-accuracy machine learning model that predicts whether alloy components will remain stable during melting. This was achieved using formation energy data derived from Density Functional Theory (DFT)* calculations.
*Density Functional Theory (DFT): A computational quantum mechanical method used to investigate the electronic structure of many-body systems, especially atoms, molecules, and solids, based on electron density.
The research team combined formation energy values obtained via DFT with experimental melting reaction data to train a machine learning model on 4,536 binary compounds.
Among the various machine learning algorithms tested, the XGBoost-based classification model demonstrated the highest accuracy in predicting whether alloys would mix well, achieving a prediction accuracy of approximately 82.5%. The team also applied the Shapley value method* to analyze the key features of the model. One major finding was that sharp changes in the slope of the formation energy curve (referred to as “convex hull sharpness”) were the most significant factor. A steep slope indicates a composition with energetically favorable (i.e., stable) formation.
*Shapley value: An explainability method in AI used to determine how much each feature contributed to a prediction.
The most notable significance of this study is that it predicts alloy melting behavior without performing high-temperature experiments. This is especially useful for materials such as high-entropy alloys or ultra-heat-resistant alloys, which are difficult to handle experimentally. The approach could also be extended to the design of complex multi-component alloy systems in the future.
Furthermore, the physical indicators identified by the AI model showed high consistency with actual experimental results on how well alloys mix and remain stable. This suggests that the model could be broadly applied to the development of various metal materials and the prediction of structural stability.
Professor Seungbum Hong of KAIST stated, “This research demonstrates how data-driven predictive materials development is possible by integrating computational methods, experimental data, and machine learning—departing from the traditional experience-based alloy design.” He added, “In the future, by incorporating state-of-the-art AI techniques such as generative models and reinforcement learning, we could enter an era where completely new alloys are designed automatically.”
<Model performance and feature importance analysis for predicting melting congruency. (a) SHAP summary plot showing the impact of individual features on model predictions. (b) Confusion matrix illustrating the model’s classification performance. (c) Receiver operating characteristic (ROC) curve with an AUC (area under the curve) score of 0.87, indicating a strong classification performance.>
Ph.D. candidate Youngwoo Choi, from the Department of Materials Science and Engineering at KAIST, participated as the first author. The study was published in the May issue of APL Machine Learning, a prestigious journal in the field of machine learning published by the American Institute of Physics, and was selected as a “Featured Article.”
※ Paper title: Machine learning-based melting congruency prediction of binary compounds using density functional theory-calculated formation energy ※ DOI: 10.1063/5.0247514
This research was supported by the Ministry of Science and ICT and the National Research Foundation of Korea.
KAIST Uses AI to Discover Optimal New Material for Removing Radioactive Iodine Contamination
<(From the Right) Professor Ho Jin Ryu, Department of Nuclear and Quantum Engineering, Dr. Sujeong Lee, a graduate of the KAIST Department of Materials Science and Engineering, and Dr. Juhwan Noh of KRICT’s Digital Chemistry Research Center>
Managing radioactive waste is one of the core challenges in the use of nuclear energy. In particular, radioactive iodine poses serious environmental and health risks due to its long half-life (15.7 million years in the case of I-129), high mobility, and toxicity to living organisms. A Korean research team has successfully used artificial intelligence to discover a new material that can remove iodine for nuclear environmental remediation. The team plans to push forward with commercialization through various industry-academia collaborations, from iodine-adsorbing powders to contaminated water treatment filters.
KAIST (President Kwang Hyung Lee) announced on the 2of July that Professor Ho Jin Ryu's research team from the Department of Nuclear and Quantum Engineering, in collaboration with Dr. Juhwan Noh of the Digital Chemistry Research Center at the Korea Research Institute of Chemical Technology (KRICT, President Young Kook Lee), which operates under the National Research Council of Science & Technology (NST, Chairman Youngsik Kim), developed a technique using AI to discover new materials that effectively remove radioactive iodine contaminants.
Recent studies show that radioactive iodine primarily exists in aqueous environments in the form of iodate (IO₃⁻). However, existing silver-based adsorbents have weak chemical adsorption strength for iodate, making them inefficient. Therefore, it is imperative to develop new adsorbent materials that can effectively remove iodate.
Professor Ho Jin Ryu’s team used a machine learning-based experimental strategy to identify optimal iodate adsorbents among compounds called Layered Double Hydroxides (LDHs), which contain various metal elements.
The multi-metal LDH developed in this study – Cu₃(CrFeAl), based on copper, chromium, iron, and aluminum—showed exceptional adsorption performance, removing over 90% of iodate. This achievement was made possible by efficiently exploring a vast compositional space using AI-driven active learning, which would be difficult to search through conventional trial-and-error experiments.
<Picture2. Concept of Developed AI-Based Technology for Exploring New Materials for Radioactive Contamination Removal>
The research team focused on the fact that LDHs, like high-entropy materials, can incorporate a wide range of metal compositions and possess structures favorable for anion adsorption. However, due to the overwhelming number of possible metal combinations in multi-metal LDHs, identifying the optimal composition through traditional experimental methods has been nearly impossible.
To overcome this, the team employed AI (machine learning). Starting with experimental data from 24 binary and 96 ternary LDH compositions, they expanded their search to include quaternary and quinary candidates. As a result, they were able to discover the optimal material for iodate removal by testing only 16% of the total candidate materials.
Professor Ho Jin Ryu stated, “This study shows the potential of using artificial intelligence to efficiently identify radioactive decontamination materials from a vast pool of new material candidates, which is expected to accelerate research for developing new materials for nuclear environmental cleanup.”
The research team has filed a domestic patent application for the developed powder technology and is currently proceeding with an international patent application. They plan to enhance the material’s performance under various conditions and pursue commercialization through industry-academia cooperation in the development of filters for treating contaminated water.
Dr. Sujeong Lee, a graduate of the KAIST Department of Materials Science and Engineering, and Dr. Juhwan Noh of KRICT’s Digital Chemistry Research Center, participated as the co-first authors of the study. The results were published online on May 26 in the internationally renowned environmental publication Journal of Hazardous Materials.
※ Paper title: Discovery of multi-metal-layered double hydroxides for decontamination of iodate by machine learning-assisted experiments ※ DOI: https://doi.org/10.1016/j.jhazmat.2025.138735
This research was supported by the Nuclear Energy Research Infrastructure Program and the Nano-Materials Technology Development Program funded by the Ministry of Science and ICT and the National Research Foundation of Korea.
KAIST Develops Customized Tactile Sensor That Can Detect Light Breath, Pressure and Sound
< Photo 1. (From left) Professor Inkyu Park of KAIST Department of Mechanical Engineering (ME), Dr. Jungrak Choi of ETRI, Ph.D. Candidate Donho Lee and M.S. Graduate Chankyu Han of KAIST ME >
When a robot grabs an object or a medical device detects a pulse, the tactile sensor is the technology that senses pressure like a fingertip. Existing sensors had disadvantages, such as slow responses or declining accuracy after repeated use, but Korean researchers have succeeded in developing a sensor that can quickly and accurately detect even light breath, pressure, and sound. This sensor can be used across a broad range — from everyday movements to medical diagnostics.
KAIST (represented by President Kwang Hyung Lee) announced on the 23rd of June that Professor Inkyu Park’s team from the Department of Mechanical Engineering, through a collaborative research project with the Electronics and Telecommunications Research Institute (ETRI, President Seung Chan Bang ) under the National Research Council of Science & Technology (NST, Chairman Young Sik Kim), has developed an innovative technology that overcomes the structural limitations of existing tactile sensors.
The core of this joint research is the implementation of a customized tactile sensor that simultaneously achieves flexibility, precision, and repeatable durability by applying Thermoformed 3D Electronics (T3DE).
< Figure 1. Comparative evaluation of soft elastomer–based 3D structure versus thermoforming-based 3D structure in terms of mechanical properties. >
In particular, soft elastomer-based sensors (rubber, silicone, etc. — materials that stretch and return to their original shape) have structural problems such as slow response times, high hysteresis*, and creep**, but this new platform operates precisely in diverse environments and overcomes these limitations.
*Hysteresis: A phenomenon where the previously applied force or change is retained like a “memory,” so that the same stimulus does not always produce the same result.
**Creep: The phenomenon where a material slowly deforms when a force is continuously applied.
T3DE sensors are manufactured by precisely forming electrodes on a 2D film, then thermoforming them into a 3D structure under heat and pressure. Specifically, the top electrodes and supporting pillar structures of the sensor are designed to allow the fine-tuning of the mechanical properties for different purposes. By adjusting microstructural parameters — such as the thickness, length, and number of support pillars — the sensor’s Young’s modulus* can be tuned across a broad range of 10 Pa to 1 MPa. This matches the stiffness of biological tissues like skin, muscle, and tendons, making them highly suitable as bio-interface sensors.
*Young’s modulus: An index representing a material's stiffness; this research can control this index to match various biological tissues.
The newly developed T3DE sensor uses air as a dielectric material to reduce power consumption and demonstrates outstanding performance in sensitivity, response time, thermal stability, and repeatable accuracy.
Experimental results showed that the sensor achieved △sensitivity of 5,884 kPa⁻¹, △response time of 0.1 ms (less than one-thousandth of a second), △hysteresis of less than 0.5%, and maintained a repeatable precision of 99.9% or higher even after 5,000 repeated measurements.
< Figure 2. Graphic Overview of thermoformed 3D electronics (T3DE) >
The research team also constructed a high-resolution 40×70 array, comprising a total of 2,800 densely packed sensors, to visualize the pressure distribution on the sole of the foot in real time during exercise and confirmed the possibility of using the sensor for wrist pulse measurement to assess vascular health. Furthermore, successful results were also achieved in sound-detection experiments at a level comparable to commercial acoustic sensors. In short, the sensor can precisely and quickly measure foot pressure, pulse, and sound, allowing it to be applied in areas such as sports, health, and sound sensing.
The T3DE technology was also applied to an augmented-reality(AR)-based surgical training system. By adjusting the stiffness of each sensor element to match that of biological tissues, the system provided real-time visual and tactile feedback according to the pressure applied during surgical incisions. It also offered real-time warnings if an incision was too deep or approached a risky area, making it a promising technology for enhancing immersion and accuracy in medical training.
KAIST Professor Inkyu Park stated, “Because this sensor can be precisely tuned from the design stage and operates reliably across diverse environments, it can be used not only in everyday life, but also in a variety of fields such as healthcare, rehabilitation, and virtual reality.”
The research was co-led as first authors by Dr. Jungrak Choi of ETRI, KAIST master’s student Chankyu Han, and Ph.D. candidate Donho Lee, under the overall guidance of Professor Inkyu Park. The research results were published in the May 2025 issue of ‘Science Advances’ and introduced to the global research community through the journal’s official SNS channels (Facebook, Twitter).
※ Thesis Title: Thermoforming 2D films into 3D electronics for high-performance, customizable tactile sensing
※ DOI: 10.1126/sciadv.adv0057
< Figure 3. The introduction of the study on the official SNS posting by Science Advances >
This research was supported by the Ministry of Trade, Industry and Energy, the National Research Foundation of Korea, and the Korea Institute for Advancement of Technology.
KAIST Professor Jee-Hwan Ryu Receives Global IEEE Robotics Journal Best Paper Award
- Professor Jee-Hwan Ryu of Civil and Environmental Engineering receives the Best Paper Award from the Institute of Electrical and Electronics Engineers (IEEE) Robotics Journal, officially presented at ICRA, a world-renowned robotics conference.
- This is the highest level of international recognition, awarded to only the top 5 papers out of approximately 1,500 published in 2024.
- Securing a new working channel technology for soft growing robots expands the practicality and application possibilities in the field of soft robotics.
< Professor Jee-Hwan Ryu (left), Nam Gyun Kim, Ph.D. Candidate (right) from the KAIST Department of Civil and Environmental Engineering and KAIST Robotics Program >
KAIST (President Kwang-Hyung Lee) announced on the 6th that Professor Jee-Hwan Ryu from the Department of Civil and Environmental Engineering received the 2024 Best Paper Award from the Robotics and Automation Letters (RA-L), a premier journal under the IEEE, at the '2025 IEEE International Conference on Robotics and Automation (ICRA)' held in Atlanta, USA, on May 22nd.
This Best Paper Award is a prestigious honor presented to only the top 5 papers out of approximately 1,500 published in 2024, boasting high international competition and authority.
The award-winning paper by Professor Ryu proposes a novel working channel securing mechanism that significantly expands the practicality and application possibilities of 'Soft Growing Robots,' which are based on soft materials that move or perform tasks through a growing motion similar to plant roots.
< IEEE Robotics Journal Award Ceremony >
Existing soft growing robots move by inflating or contracting their bodies through increasing or decreasing internal pressure, which can lead to blockages in their internal passages. In contrast, the newly developed soft growing robot achieves a growing function while maintaining the internal passage pressure equal to the external atmospheric pressure, thereby successfully securing an internal passage while retaining the robot's flexible and soft characteristics.
This structure allows various materials or tools to be freely delivered through the internal passage (working channel) within the robot and offers the advantage of performing multi-purpose tasks by flexibly replacing equipment according to the working environment.
The research team fabricated a prototype to prove the effectiveness of this technology and verified its performance through various experiments. Specifically, in the slide plate experiment, they confirmed whether materials or equipment could pass through the robot's internal channel without obstruction, and in the pipe pulling experiment, they verified if a long pipe-shaped tool could be pulled through the internal channel.
< Figure 1. Overall hardware structure of the proposed soft growing robot (left) and a cross-sectional view composing the inflatable structure (right) >
Experimental results demonstrated that the internal channel remained stable even while the robot was growing, serving as a key basis for supporting the technology's practicality and scalability.
Professor Jee-Hwan Ryu stated, "This award is very meaningful as it signifies the global recognition of Korea's robotics technology and academic achievements. Especially, it holds great significance in achieving technical progress that can greatly expand the practicality and application fields of soft growing robots. This achievement was possible thanks to the dedication and collaboration of the research team, and I will continue to contribute to the development of robotics technology through innovative research."
< Figure 2. Material supplying mechanism of the Soft Growing Robot >
This research was co-authored by Dongoh Seo, Ph.D. Candidate in Civil and Environmental Engineering, and Nam Gyun Kim, Ph.D. Candidate in Robotics. It was published in IEEE Robotics and Automation Letters on September 1, 2024.
(Paper Title: Inflatable-Structure-Based Working-Channel Securing Mechanism for Soft Growing Robots, DOI: 10.1109/LRA.2024.3426322)
This project was supported simultaneously by the National Research Foundation of Korea's Future Promising Convergence Technology Pioneer Research Project and Mid-career Researcher Project.
KAIST Research Team Develops Electronic Ink for Room-Temperature Printing of High-Resolution, Variable-Stiffness Electronics
A team of researchers from KAIST and Seoul National University has developed a groundbreaking electronic ink that enables room-temperature printing of variable-stiffness circuits capable of switching between rigid and soft modes. This advancement marks a significant leap toward next-generation wearable, implantable, and robotic devices.
< Photo 1. (From left) Professor Jae-Woong Jeong and PhD candidate Simok Lee of the School of Electrical Engineering, (in separate bubbles, from left) Professor Gun-Hee Lee of Pusan National University, Professor Seongjun Park of Seoul National University, Professor Steve Park of the Department of Materials Science and Engineering>
Variable-stiffness electronics are at the forefront of adaptive technology, offering the ability for a single device to transition between rigid and soft modes depending on its use case. Gallium, a metal known for its high rigidity contrast between solid and liquid states, is a promising candidate for such applications. However, its use has been hindered by challenges including high surface tension, low viscosity, and undesirable phase transitions during manufacturing.
On June 4th, a research team led by Professor Jae-Woong Jeong from the School of Electrical Engineering at KAIST, Professor Seongjun Park from the Digital Healthcare Major at Seoul National University, and Professor Steve Park from the Department of Materials Science and Engineering at KAIST introduced a novel liquid metal electronic ink. This ink allows for micro-scale circuit printing – thinner than a human hair – at room temperature, with the ability to reversibly switch between rigid and soft modes depending on temperature.
The new ink combines printable viscosity with excellent electrical conductivity, enabling the creation of complex, high-resolution multilayer circuits comparable to commercial printed circuit boards (PCBs). These circuits can dynamically change stiffness in response to temperature, presenting new opportunities for multifunctional electronics, medical technologies, and robotics.
Conventional electronics typically have fixed form factors – either rigid for durability or soft for wearability. Rigid devices like smartphones and laptops offer robust performance but are uncomfortable when worn, while soft electronics are more comfortable but lack precise handling. As demand grows for devices that can adapt their stiffness to context, variable-stiffness electronics are becoming increasingly important.
< Figure 1. Fabrication process of stable, high-viscosity electronic ink by dispersing micro-sized gallium particles in a polymer matrix (left). High-resolution large-area circuit printing process through pH-controlled chemical sintering (right). >
To address this challenge, the researchers focused on gallium, which melts just below body temperature. Solid gallium is quite stiff, while its liquid form is fluid and soft. Despite its potential, gallium’s use in electronic printing has been limited by its high surface tension and instability when melted.
To overcome these issues, the team developed a pH-controlled liquid metal ink printing process. By dispersing micro-sized gallium particles into a hydrophilic polyurethane matrix using a neutral solvent (dimethyl sulfoxide, or DMSO), they created a stable, high-viscosity ink suitable for precision printing. During post-print heating, the DMSO decomposes to form an acidic environment, which removes the oxide layer on the gallium particles. This triggers the particles to coalesce into electrically conductive networks with tunable mechanical properties.
The resulting printed circuits exhibit fine feature sizes (~50 μm), high conductivity (2.27 × 10⁶ S/m), and a stiffness modulation ratio of up to 1,465 – allowing the material to shift from plastic-like rigidity to rubber-like softness. Furthermore, the ink is compatible with conventional printing techniques such as screen printing and dip coating, supporting large-area and 3D device fabrication.
< Figure 2. Key features of the electronic ink. (i) High-resolution printing and multilayer integration capability. (ii) Batch fabrication capability through large-area screen printing. (iii) Complex three-dimensional structure printing capability through dip coating. (iv) Excellent electrical conductivity and stiffness control capability.>
The team demonstrated this technology by developing a multi-functional device that operates as a rigid portable electronic under normal conditions but transforms into a soft wearable healthcare device when attached to the body. They also created a neural probe that remains stiff during surgical insertion for accurate positioning but softens once inside brain tissue to reduce inflammation – highlighting its potential for biomedical implants.
< Figure 3. Variable stiffness wearable electronics with high-resolution circuits and multilayer structure comparable to commercial printed circuit boards (PCBs). Functions as a rigid portable electronic device at room temperature, then transforms into a wearable healthcare device by softening at body temperature upon skin contact.>
“The core achievement of this research lies in overcoming the longstanding challenges of liquid metal printing through our innovative technology,” said Professor Jeong. “By controlling the ink’s acidity, we were able to electrically and mechanically connect printed gallium particles, enabling the room-temperature fabrication of high-resolution, large-area circuits with tunable stiffness. This opens up new possibilities for future personal electronics, medical devices, and robotics.”
< Figure 4. Body-temperature softening neural probe implemented by coating electronic ink on an optical waveguide structure. (Left) Remains rigid during surgery for precise manipulation and brain insertion, then softens after implantation to minimize mechanical stress on the brain and greatly enhance biocompatibility. (Right) >
This research was published in Science Advances under the title, “Phase-Change Metal Ink with pH-Controlled Chemical Sintering for Versatile and Scalable Fabrication of Variable Stiffness Electronics.” The work was supported by the National Research Foundation of Korea, the Boston-Korea Project, and the BK21 FOUR Program.
KAIST-UIUC researchers develop a treatment platform to disable the ‘biofilm’ shield of superbugs
< (From left) Ph.D. Candidate Joo Hun Lee (co-author), Professor Hyunjoon Kong (co-corresponding author) and Postdoctoral Researcher Yujin Ahn (co-first author) from the Department of Chemical and Biomolecular Engineering of the University of Illinois at Urbana-Champaign and Ju Yeon Chung (co-first author) from the Integrated Master's and Doctoral Program, and Professor Hyun Jung Chung (co-corresponding author) from the Department of Biological Sciences of KAIST >
A major cause of hospital-acquired infections, the super bacteria Methicillin-resistant Staphylococcus aureus (MRSA), not only exhibits strong resistance to existing antibiotics but also forms a dense biofilm that blocks the effects of external treatments. To meet this challenge, KAIST researchers, in collaboration with an international team, successfully developed a platform that utilizes microbubbles to deliver gene-targeted nanoparticles capable of break ing down the biofilms, offering an innovative solution for treating infections resistant to conventional antibiotics.
KAIST (represented by President Kwang Hyung Lee) announced on May 29 that a research team led by Professor Hyun Jung Chung from the Department of Biological Sciences, in collaboration with Professor Hyunjoon Kong's team at the University of Illinois, has developed a microbubble-based nano-gene delivery platform (BTN MB) that precisely delivers gene suppressors into bacteria to effectively remove biofilms formed by MRSA.
The research team first designed short DNA oligonucleotides that simultaneously suppress three major MRSA genes, related to—biofilm formation (icaA), cell division (ftsZ), and antibiotic resistance (mecA)—and engineered nanoparticles (BTN) to effectively deliver them into the bacteria.
< Figure 1. Effective biofilm treatment using biofilm-targeting nanoparticles controlled by microbubbler system. Schematic illustration of BTN delivery with microbubbles (MB), enabling effective permeation of ASOs targeting bacterial genes within biofilms infecting skin wounds. Gene silencing of targets involved in biofilm formation, bacterial proliferation, and antibiotic resistance leads to effective biofilm removal and antibacterial efficacy in vivo. >
In addition, microbubbles (MB) were used to increase the permeability of the microbial membrane, specifically the biofilm formed by MRSA. By combining these two technologies, the team implemented a dual-strike strategy that fundamentally blocks bacterial growth and prevents resistance acquisition.
This treatment system operates in two stages. First, the MBs induce pressure changes within the bacterial biofilm, allowing the BTNs to penetrate. Then, the BTNs slip through the gaps in the biofilm and enter the bacteria, delivering the gene suppressors precisely. This leads to gene regulation within MRSA, simultaneously blocking biofilm regeneration, cell proliferation, and antibiotic resistance expression.
In experiments conducted in a porcine skin model and a mouse wound model infected with MRSA biofilm, the BTN MB treatment group showed a significant reduction in biofilm thickness, as well as remarkable decreases in bacterial count and inflammatory responses.
< Figure 2. (a) Schematic illustration on the evaluation of treatment efficacy of BTN-MB gene therapy. (b) Reduction in MRSA biofilm mass via simultaneous inhibition of multiple genes. (c, d) Antibacterial efficacy of BTN-MB over time in a porcine skin infection biofilm model. (e) Schematic of the experimental setup to verify antibacterial efficacy in a mouse skin wound infection model. (f) Wound healing effects in mice. (g) Antibacterial effects at the wound site. (h) Histological analysis results. >
These results are difficult to achieve with conventional antibiotic monotherapy and demonstrate the potential for treating a wide range of resistant bacterial infections.
Professor Hyun Jung Chung of KAIST, who led the research, stated, “This study presents a new therapeutic solution that combines nanotechnology, gene suppression, and physical delivery strategies to address superbug infections that existing antibiotics cannot resolve. We will continue our research with the aim of expanding its application to systemic infections and various other infectious diseases.”
< (From left) Ju Yeon Chung from the Integrated Master's and Doctoral Program, and Professor Hyun Jung Chung from the Department of Biological Sciences >
The study was co-first authored by Ju Yeon Chung, a graduate student in the Department of Biological Sciences at KAIST, and Dr. Yujin Ahn from the University of Illinois. The study was published online on May 19 in the journal, Advanced Functional Materials.
※ Paper Title: Microbubble-Controlled Delivery of Biofilm-Targeting Nanoparticles to Treat MRSA Infection ※ DOI: https://doi.org/10.1002/adfm.202508291
This study was supported by the National Research Foundation and the Ministry of Health and Welfare, Republic of Korea; and the National Science Foundation and National Institutes of Health, USA.
KAIST perfectly reproduces Joseon-era Irworobongdo without pigments
Typically, chemical pigments that absorb specific wavelengths of light within the visible spectrum are required to produce colors. However, KAIST researchers have successfully reproduced the Joseon-era Irworobongdo [일월오봉도] painting using ultra-precise color graphics without any chemical pigments, allowing for the permanent and eco-friendly preservation of color graphics without fading or discoloration.
< (From left) Chaerim Son, a graduate of the Department of Biochemical Engineering (lead author), Seong Kyeong Nam, a graduate of the PhD program, Jiwoo Lee, a PhD student, and Professor Shin-Hyun Kim >
KAIST (represented by President Kwang Hyung Lee) announced on the 26th of February that a research team led by Professor Shinhyun Kim from the Department of Biological and Chemical Engineering had developed a technology that enables high-resolution color graphics without using any chemical pigments by employing hemisphere-shaped microstructures.
Morpho butterflies that are brilliant blue in color or Panther chameleons that change skin color exhibit coloration without chemical pigments, as ordered nanostructures within a material reflect visible light through optical interference. Since structural colors arise from physical structures rather than chemical substances, a single material can produce a wide range of colors.
However, the artificial implementation of structural coloration is highly challenging due to the complexity of creating ordered nanostructures. Additionally, it is difficult to produce a variety of colors and to pattern them precisely into complex designs.
< Figure 1. Principle of structural color expression using micro-hemispheres (left) and method of forming micro-hemisphere patterns based on photolithography (right) >
Professor Kim’s team overcame these challenges by using smooth-surfaced hemispherical microstructures instead of ordered nanostructures, enabling the high-precision patterning of diverse structural colors.
When light enters the inverted hemispherical microstructures, the portion of light entering from the sides undergoes total internal reflection along the curved surface, creating retroreflection. When the hemisphere diameter is approximately 10 micrometers (about one-tenth the thickness of a human hair), light traveling along different reflection paths interferes within the visible spectrum, producing structural coloration.
< Figure 2. “Irworobongdo”, the Painting of the Sun, Moon, and the Five Peaks, reproduced in fingernail size without pigment using approximately 200,000 micro-hemispheres >
The structural color can be tuned by adjusting the size of the hemispheres. By arranging hemispheres of varying sizes, much like mixing paints on a palette, an infinite range of colors can be generated.
To precisely pattern microscale hemispheres of different sizes, the research team employed photolithography* using positive photoresists** commonly used in semiconductor processing. They first patterned photoresists into micropillar structures, then induced reflow*** by heating the material, forming hemispherical microstructures.
*Photolithography: A technique used in semiconductor fabrication to pattern microscale structures.
**Positive photoresist: A photosensitive polymer that dissolves more easily in a developer solution after exposure to ultraviolet light.
***Reflow: A process in which a polymer material softens and reshapes into a curved structure when heated.
This method enables the formation of hemisphere-shaped microstructures with the desired sizes and colors in a single-step fabrication process. It also allows for the reproduction of arbitrary color graphics using a single material without any pigments.
The ultra-precise color graphics created with this technique can exhibit color variations depending on the angle of incident light or the viewing perspective. The pattern appears colored from one direction while remaining transparent from the opposite side, exhibiting a Janus effect. These structural color graphics achieve resolution comparable to cutting-edge LED displays, allowing complex color images to be captured within a fingernail-sized area and projected onto large screens.
< Figure 3. “Irworobongdo” that displays different shades depending on the angle of light and viewing direction >
Professor Shinhyun Kim, who led the research, stated, “Our newly developed pigment-free color graphics technology can serve as an innovative method for artistic expression, merging art with advanced materials. Additionally, it holds broad application potential in optical devices and sensors, anti-counterfeiting materials, aesthetic photocard printing, and many other fields.”
This research, with KAIST researcher Chaerim Son as the first author, was published in the prestigious materials science journal Advanced Materials on February 5.
(Paper title: “Retroreflective Multichrome Microdome Arrays Created by Single-Step Reflow”, DOI: 10.1002/adma.202413143 )
< Figure 4. Famous paintings reproduced without pigment: “Impression, Sunrise” (left), “Girl with a Pearl Earring” (right) >
The study was supported by the National Research Foundation of Korea through the Pioneer Converging Technology R&D Program and the Mid-Career Researcher Program.
KAIST develops a new, bone-like material that strengthens with use in collaboration with GIT
Materials used in apartment buildings, vehicles, and other structures deteriorate over time under repeated loads, leading to failure and breakage. A joint research team from Korea and the United States has successfully developed a bioinspired material that becomes stronger with use, taking inspiration from the way bones synthesize minerals from bodily fluids under stress, increasing bone density.
< (From left) Professor Sung Hoon Kang of the Department of Materials Science and Engineering, Johns Hopkins University Ph.D. candidates Bohan Sun and Grant Kitchen, Professor Yuhang Hu and Ph.D. candidate Dongjung He of Georgia Institute of Technology >
KAIST (represented by President Kwang Hyung Lee) announced on the 20th of February that a research team led by Professor Sung Hoon Kang from the Department of Materials Science and Engineering, in collaboration with Johns Hopkins University and the Georgia Institute of Technology, had developed a new material that strengthens with repeated use, similar to how bones become stronger with exercise.
Professor Kang’s team sought to address the issue of conventional materials degrading with repeated use. Inspired by the biological process where stress triggers cells to form minerals that strengthen bones, the team developed a material that synthesizes minerals under stress without relying on cellular activity. This innovation is expected to enable applications in a variety of fields.
To replace the function of cells, the research team created a porous piezoelectric substrate that converts mechanical force into electricity and actually generates more charge under greater force. They then synthesized a composite material by infusing it with an electrolyte containing mineral components similar to those in blood.
< Figure 1. Schematic diagram of the biomimetic concept based on bone and pitcher plants, the reversible strengthening mechanism, the process of fabricating porous composites, the mechanical property changes with increasing stiffness and energy dissipation after cyclic loading, and the reprogrammable self-folding mechanism and applications >
After subjecting the material to periodic forces and measuring changes in its properties, they observed that its stiffness increased proportionally with the frequency and magnitude of stress and that its energy dissipation capability improved.
The reason for such properties was found to be due to minerals forming inside the porous material under repeated stress, as observed through micro-CT imaging of its internal structure. When subjected to large forces, these minerals fractured and dissipated energy, only to reform under further cyclic stress.
Unlike conventional materials that weaken with repeated use, this new material simultaneously enhances stiffness and impact absorption over time.
< Figure 2. Comparison of the changes in properties of the newly developed new material (LIPPS) with other materials under cyclic loading. (A) Graph showing the relative change rate of energy dissipation after cyclic loading and the relative change rate of elastic modulus upon unloading. LIPPS is in a new area that existing materials have not reached, and shows the characteristics of simultaneous increases in elastic modulus and energy dissipation. (B) Graph comparing the performance of LIPPS with current state-of-the-art mechanically adaptive materials. (Left) The maximum property change rate compared to the baseline after cyclic loading, LIPPS shows much higher changes in elastic modulus, dissipated energy density and ratio, toughness (impact resistance), and stored energy density than the existing adaptive materials. (Right) The absolute value range of the reported properties before and after cyclic loading shows that LIPPS has higher elastic modulus and toughness than the existing adaptive materials. >
Moreover, because its properties improve in proportion to the magnitude and frequency of applied stress, it can self-adjust to achieve mechanical property distributions suitable for different structural applications. It also possesses self-healing capabilities.
Professor Kang stated, "This newly developed material, which strengthens and absorbs impact better with repeated use compared to conventional materials, holds great potential for applications in artificial joints, as well as in aircraft, ships, automobiles, and structural engineering."
This study, with Professor Sung Hoon Kang as the corresponding author, was published in Science Advances (Vol. 11, Issue 6, February).
(Paper title: “A material dynamically enhancing both load-bearing and energy-dissipation capability under cyclic loading”) DOI: 10.1126/sciadv.adt3979
This research was conducted as a joint effort with Johns Hopkins University's Extreme Materials Institute and the Georgia Institute of Technology, supported by the National Research Foundation of Korea’s Brain Pool Plus program.
Ultralight advanced material developed by KAIST and U of Toronto
< (From left) Professor Seunghwa Ryu of KAIST Department of Mechanical Engineering, Professor Tobin Filleter of the University of Toronto, Dr. Jinwook Yeo of KAIST, and Dr. Peter Serles of the University of Toronto >
Recently, in advanced industries such as automobiles, aerospace, and mobility, there has been increasing demand for materials that achieve weight reduction while maintaining excellent mechanical properties. An international joint research team has developed an ultralight, high-strength material utilizing nanostructures, presenting the potential for various industrial applications through customized design in the future.
KAIST (represented by President Kwang Hyung Lee) announced on the 18th of February that a research team led by Professor Seunghwa Ryu from the Department of Mechanical Engineering, in collaboration with Professor Tobin Filleter from the University of Toronto, has developed a nano-lattice structure that maximizes lightweight properties while maintaining high stiffness and strength.
In this study, the research team optimized the beam shape of the lattice structure to maintain its lightweight characteristics while maximizing stiffness and strength.
Particularly, using a multi-objective Bayesian optimization algorithm*, the team conducted an optimal design process that simultaneously considers tensile and shear stiffness improvement and weight reduction. They demonstrated that the optimal lattice structure could be predicted and designed with significantly less data (about 400 data points) compared to conventional methods.
*Multi-objective Bayesian optimization algorithm: A method that finds the optimal solution while considering multiple objectives simultaneously. It efficiently collects data and predicts results even under conditions of uncertainty.
< Figure 1. Multi-objective Bayesian optimization for generative design of carbon nanolattices with high compressive stiffness and strength at low density. The upper is the illustration of process workflow. The lower part shows top four MBO CFCC geometries with their 2D Bézier curves. (The optimized structure is predicted and designed with much less data (approximately 400) than the conventional method >
Furthermore, to maximize the effect where mechanical properties improve as size decreases at the nanoscale, the research team utilized pyrolytic carbon* material to implement an ultralight, high-strength, high-stiffness nano-lattice structure.
*Pyrolytic carbon: A carbon material obtained by decomposing organic substances at high temperatures. It has excellent heat resistance and strength, making it widely used in industries such as semiconductor equipment coatings and artificial joint coatings, where it must withstand high temperatures without deformation.
For this, the team applied two-photon polymerization (2PP) technology* to precisely fabricate complex nano-lattice structures, and mechanical performance evaluations confirmed that the developed structure simultaneously possesses strength comparable to steel and the lightness of Styrofoam.
*Two-photon polymerization (2PP) technology: An advanced optical manufacturing technique based on the principle that polymerization occurs only when two photons of a specific wavelength are absorbed simultaneously.
Additionally, the research team demonstrated that multi-focus two-photon polymerization (multi-focus 2PP) technology enables the fabrication of millimeter-scale structures while maintaining nanoscale precision.
Professor Seunghwa Ryu explained, "This technology innovatively solves the stress concentration issue, which has been a limitation of conventional design methods, through three-dimensional nano-lattice structures, achieving both ultralight weight and high strength in material development."
< Figure 2. FESEM image of the fabricated nano-lattice structure and (bottom right) the macroscopic nanolattice resting on a bubble >
He further emphasized, "By integrating data-driven optimal design with precision 3D printing technology, this development not only meets the demand for lightweight materials in the aerospace and automotive industries but also opens possibilities for various industrial applications through customized design."
This study was led by Dr. Peter Serles of the Department of Mechanical & Industrial Engineering at University of Toronto and Dr. Jinwook Yeo from KAIST as co-first authors, with Professor Seunghwa Ryu and Professor Tobin Filleter as corresponding authors.
The research was published on January 23, 2025 in the international journal Advanced Materials (Paper title: “Ultrahigh Specific Strength by Bayesian Optimization of Lightweight Carbon Nanolattices”).
DOI: https://doi.org/10.1002/adma.202410651
This research was supported by the Multiphase Materials Innovation Manufacturing Research Center (an ERC program) funded by the Ministry of Science and ICT, the M3DT (Medical Device Digital Development Tool) project funded by the Ministry of Food and Drug Safety, and the KAIST International Collaboration Program.